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Polycarbonate in Building and Construction

Writer: Just PolycarbonateJust Polycarbonate

Polycarbonate is a high-performing thermoplastic that is widely used in building and construction products, from windows and skylights to wall panels and roof domes to exterior elements for LED lighting. Polycarbonate has a number of qualities that make it useful in these applications – it is lightweight and durable, with high optical clarity, high-impact and high-heat resistance, as well as excellent flammability resistance.


Below are some of the many building applications that take advantage of the high performance of polycarbonate:
  • Polycarbonate can be used in place of glass in a variety of window and skylight applications. Polycarbonate panels and sheets allow natural light to enter a building, and they can also be tinted, reducing the sunlight that reflects inside a building and helping to minimize interior cooling costs in the summer. Depending on the gauge, a typical window- and roof-glazing application using solar-control IR multi-wall polycarbonate sheet can help to reduce interior heat, resulting in energy savings in a temperature-controlled environment.

  • From opaque cladding panels to canopies, barrel vaults, skylights, translucent walls and signage, roof domes and louvers, polycarbonate sheet products are designed and available in a wide range of thicknesses, structural strengths and configurations that also meet LEED® requirements. Polycarbonate can be formed into a variety of complex shapes using thermoforming, a heat-based thermoplastic shaping technique. Polycarbonate sheet also can be cold-line bent similar to metal. A variety of processes to shape polycarbonate facilitate many building features, from stressed curves for arches to simple paneling.

  • Light-emitting diode (LED) lighting is a top choice for illuminating homes and businesses, offering energy efficiency, durability and long life. As an exterior element for LED lighting, polycarbonate plastic is sturdy, and its crystal-like clarity holds up over many years. Other benefits of polycarbonate plastic in LED lighting include heat resistance, transparency, impact resistance, low flammability, and increased energy efficiency.

  • Polycarbonate is used in security glazing—strengthening prisons, guard booths, bank teller shields, convenience stores, , hockey rink surrounds and more.

  • Polycarbonate is used extensively in sports stadium roofs to protect fans from bad weather – and let the game go on – while allowing in natural light and saving energy at the same time.

Specifically, polycarbonate’s impact strength makes it an excellent choice for security applications, including blast and bullet-resistant glazing. Clear as glass, it also presents an advantage over alternatives such as wire glass and metal screens. When used in a multi-wall format, polycarbonate provides significant insulation, with resulting energy efficiency benefits. When treated with solar control technology, polycarbonate also provides protection from IR radiation and can also increase energy efficiency.


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MAIN PROPERTIES OF MONOLITHIC SHEETS

Monolithic sheets is a material with an excellent combination of physical and mechanical properties, which are retained under various temperature conditions and humidity levels.
 

Polycarbonate sheets are an ideal replacement for traditional glazing materials. They are safe and easy to cut, install and use, almost impossible to break. Due to their low specific weight, polycarbonate sheets can significantly lighten and reduce the cost of the supporting structure in comparison with the structure in which glass is used, contributing to a significant reduction in transportation, handling and installation costs.
 

UV protection

Solar radiation has a detrimental effect on polymeric materials, causing their destruction and causing surface cracking of materials. These small cracks are further enlarged by water, dust and chemicals.

Polycarbonate monolithic sheets of this have a surface with an applied protective layer against ultraviolet radiation, which provides excellent resistance to weathering.
 

Arched glazing

All monolithic polycarbonate sheets are cold-formed into curved supporting glazing profiles. Provided that the bending radius of the sheet is greater than the minimum recommended value, the mechanical stress resulting from cold forming will not affect the mechanical properties of the sheet.

The guaranteed service life of the sheets is 15 years.

Young family with small daughter indoors

Safety

high impact resistance and optical transparency

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